Where Does The Spindle Of Xinye Textile 90% Come From? Quality And Reliability Are Hard Targets.

Speaking of Henan's cotton textile enterprises, "Xinye textile" is the most widely mentioned name.

Xinye textile Limited by Share Ltd is the first cotton textile listed company in Henan province and the largest textile leading enterprise.

Xinye textile economic benefit has been ranked the forefront of the cotton textile industry in the whole country for more than 10 years and the first place in the same industry in the province. It has been rated as the top twenty competitive enterprises in the national cotton textile industry for many years and "national functional product development base".

In recent years, the company has maintained a good growth momentum. Recently, the 2018 semi annual report showed that the company realized 3 billion 211 million yuan in the reporting period, an increase of 24.3% over the same period, and a net profit of 180 million yuan, an increase of 31% over the same period.

Speaking of cooperation with Henan two Textile Machinery Co. Ltd., Gao Ke, Vice Minister of quality management of Xinye textile Limited by Share Ltd, told reporters: "before we used the spindle of Henan two spinning machine, we used many other brands of domestic spindles.

After using the Henan two spinning machine spindle, we feel that the spindle of the two spinning machine in Henan is completely satisfied with the production requirements and the service life is more than 8 years in terms of performance and function. It runs smoothly at high speed, has little vibration, saves energy consumption and is easy to maintain. At present, 90% of the spindle 90% we use is the product of Henan two spinning machine.

Technology upgrading meets enterprise requirements

According to Gao Ke, at present, Xinye textile has 640 thousand spindles in the new wild Department of Henan, 50 spinning machines, 1600 loom looms, and the main products are three kinds of more than 150 series of cotton (blended) yarn, natural coloured fabric, yarn dyed fabric and so on.

Speaking of the competitive advantages that the enterprise has formed over the years, Gao Ke concluded that the group mainly used Xinjiang cotton and imported cotton, collective purchase and base purchase, and because of its scale, it had more advantages in price and ensured a stable supply channel for raw materials. Second, it was excellent quality. The company mainly produced 40S~80S cotton compact spinning and siro spinning line, the product reached the level of 15%~5% of the Ulster communique, and sold well at home and abroad with excellent quality. Third, it had brand advantage. The company's "Han Feng" brand cotton yarn and "Hua Zhu" brand fabric were evaluated as "the most influential product brand" by the China Textile Industry Federation.

Speaking of the reasons why the market competitiveness of products is relatively strong, Gao Ke said that this stems from the enterprise's insistence on the high standard management requirements and ensured the stable product quality.

To ensure the quality of yarn, it is inseparable from the excellent equipment and quality special parts. According to the introduction, the main production equipment of Xinye textile industry is imported from Germany, Japan, Switzerland and Italy and other advanced domestic and international first-class equipment, such as blowing carding unit, comber, pneumatic spinning machine, automatic winding machine, shuttleless loom, etc.

There are also high requirements for spinning accessories and Xinye textiles, all of which are selected from international and domestic high-end brands and quality products.

Speaking of why most of the spindles are selected from the products of Henan two spinning machine, Gao Ke said that at present, the spindle speed of the ring spinning frame is 16000 revolutions / points ~18000 revolutions / points. At this running speed, the spindle of Henan two spinning machine not only runs smoothly, but also has a small amplitude, and the power saving effect is obvious.

In particular, after a large number of YD6100 series of flat bottom aluminum bushing spindles and polished rod spindles were used, the electricity consumption was saved by more than 8% according to long-term tracking tests by relevant departments of the company.

At the same time, the maintenance and maintenance of the spindle of Henan two spinning machine is also simple and convenient.

"Our spindle refueling cycle was about 15 days ago, and now the gas cycle is more than 6 months, which saves a lot of labor and cost."

Gao Ke said.

In addition, the spindle of Henan two spinning machine has improved rapidly in recent years.

Their new products such as aluminum sleeve spindles, automatic yarn clipping spindles and other new products have well satisfied the needs of collective doffing production.

Gao Ke said: "before we used the spindle of the collective doffing spinning frame, there was no spindle with automatic yarn clips, and there was a silk thread on the spindle. It was necessary to regularly stop and clean up the silk to ensure normal production. In 2017, the new spinning 120 thousand spindles all used the two spindles of the automatic spinning machine of Henan spinning machine.

In the past, the yarn retention rate was around 95%, and now it is raised to more than 98%.

This reduces the workload of the truck and improves the production efficiency.

In place service ensures ease of use.

"We use the Henan two spinning machine spindle feeling that the product's stability and consistency are good, and the spindle difference is small, which is very important to ensure the quality of yarn products.

We also understand that Henan two textile machinery company is strict in product quality, and their product standards are far higher than domestic industry standards.

In fact, during the use of the products, the leakage of other products, such as the leakage of oil and the support of the aluminum bushing spindles, did not appear in the two spindles of Henan textile machinery.

Product quality is stable, users can rest assured. "

Speaking of usage, Gao Ke said.

In addition to the stability of product quality, the thoughtful and speedy service of Henan two spinning machine is another important factor for Gao Ke to feel relieved.

Gao Ke said: "Henan two textile machinery company's services in all aspects are in place.

In the aspect of after-sale service, the technicians of Henan two spinning machinery often visit the workshop. Besides training our related personnel regularly, we also track and detect the usage of spindles in the workshop. What problems can be corrected in time and will not affect production.

They also gave the school spindle and other tools and instruments to facilitate our daily inspection and maintenance of spindles.

The practical and conscientious attitude and style embodied in the personnel of Henan two spinning machine company also impressed Gao Ke: "Cao Xiucheng, general manager of Henan two spinning machine, Li Ronghui, deputy general manager, and workers in our workshop have all known each other.

They attach great importance to understanding the actual production and usage of spindles, and often come to our workshop for a few hours.

No matter what problems we encounter in production, they will actively support and cooperate with them.

The cooperation between our two companies is also getting closer and closer.

Continuous upgrading to meet upgrading needs

In the face of pressure such as labor costs and so on, Xinye textile is also undergoing continuous pformation and upgrading.

According to Gao Ke, the two yarns of Xinye textile in Xinjiang are expected to be put into operation in 2019 and 2020, with capacity of 300 thousand spindles and 165 thousand spindles respectively.

In addition, the 20 thousand ton knitted fabric production project of Xinye textile department has been put into operation, and the 41 million 120 thousand meter high grade denim project will be put into operation in 2019.

Xinye textile will also continue upgrading in terms of equipment. It will introduce more intelligent equipment such as coarse and thin joint, pallet type automatic winding machine and so on. It will pform the spinning downer collective doffing (all equipped with Henan two spinning machine flat bottom YD6111FA-20.5 spindle), further reduce labor consumption, upgrade product grades, and enhance the market competitiveness of enterprises.

Speaking of the new requirements of the pformation and upgrading of the spindle, Gao Ke said that spinning production was developing towards automation and high speed. The requirements for spindles were mainly reflected in adapting to high speed and meeting the needs of spinning process.

"At present, the spindle speed of some spinning machines reaches 18000 revolutions / points, and the spindle speed of future spinning machines is also increasing.

Judging from the present situation, the spindle of Henan two spinning machine can adapt to this speed. There is no problem at all.

We have learned that spinning speed of some spinning machines has reached 20000 RPM / ~22000 rpm. In the long run, it is a general trend to improve the spindle speed and increase production and production efficiency.

To improve the spindle speed of spinning frame is a systematic project. Besides spindles, equipment accessories such as steel collar and traveller must be improved, and cotton blending should be adjusted.

On the other hand, the application of collective doffing is more common.

Gao Ke said: "now spinning enterprises are very difficult to recruit, and to reduce employment, doffing is an important link.

In the future, we need to use automatic doffer and spinning doffing.

Using collective doffing, it must be equipped with aluminum bushing spindles.

With the increasing automation of spinning production, the quality and reliability requirements of spindles will be higher and higher.

"We hope that the spindle of Henan two spinning machine will further improve its quality and meet the higher speed and equipment automation production requirements."

After close cooperation with Henan two spinning machinery company, Gao Ke also has higher expectations for them, and expects them to surpass and develop better products.