Quanzhou Footwear Industry Multidimensional Force, Intelligent Manufacturing, Supply Chain Visualization

"More links in data acquisition, visualization of supply chain links, and real-time interaction enhancement between upstream and consumers of supply chain..."

With the concept and technology of Internet, the footwear industry in Quanzhou is opening the "intelligent factory" action. Through the integration of the Internet of things, the Internet and the manufacturing industry, consumers can directly participate in the stages of product design, raw material preparation, ordering plan, manufacturing, logistics, distribution and even recycling, so as to realize the intellectualization of R & D design, the intellectualization of production process, the intellectualization of terminal products and the intellectualization of services.

"In the future, as long as the terminal sells a product, the upstream suppliers will receive information synchronously and prepare the raw materials synchronously."

In the view of Xiao Lihua, general manager of XTEP electric, the intelligent factory in the future must take consumers as the core and realize the visualization of the entire supply chain at the same time.

XTEP is undergoing such a pformation.

As early as 3 years ago, XTEP set up a flexible production line for the development of electricity suppliers' special contributions.

"With the development of the Internet in the future, the voice of C is getting stronger and stronger. The first driving force of the future value chain will come from consumers rather than manufacturers (B).

In the traditional industrial economy era, large-scale, pipelined, standardized and cost oriented B2C operation models are derived, all of which are driven by manufacturers.

In the era of Internet economy, consumers will determine your marketing form, product definition, service definition, and production rhythm. C2B is a consumer driven, consumer demand as a starting point, in a chain of business links to carry out wave type, forced pmission.

Now, on the basis of flexible production line, what XTEP wants to do is connect consumers and upstream suppliers through a set of systems, so that consumers' demand can be pmitted directly to every link of the supply chain directly and without time difference, thereby reducing the proportion of "high inventory" and "high out of stock" coexistence, minimizing inventory and maximizing profits.

King Mu is also doing such a pformation.

In the planning of the king of nine, the intelligent factory is the next development direction.

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Higher, more pparent production processes, industrial chain visualization, real-time interaction, data collection and analysis more intensive...... "

The responsible person of the nine Mu Wang describes the characteristics of the intelligent factory to reporters, and the ultimate goal of building an intelligent factory is to achieve the finished products that only produce the needs of consumers, instead of producing a large number of goods that may or may not be needed in advance.

361 degrees, XTEP and other sports brands are also exploring the intellectualization of products.

The children's anti lose shoes, launched with Baidu, have developed second generation products, and will extend to the adult shoes and clothing field. The first children's intelligent positioning shoes jointly developed by XTEP and Qihoo 360 will be ordered to open at the order meeting in the first quarter of 2016, and will be launched in the first quarter of 2016.

In addition, XTEP also plans to launch intelligent products linked to APP, and plans to expand different types of smart equipment.

In intelligent factories, the increasingly complex manufacturing process becomes controllable. The past undocumented production details can be traced and can achieve sustainable profitability in the changing environment and needs.

In fact, in the shoe and clothing industry, the red collar group in Qingdao, Shandong is the forerunner of the traditional factory to pform the intelligent factory.

On the basis of traditional mass production, the red collar flexibly adjusts the production process through the combination of software and intelligent production equipment, and creates a product that users need with a more economical cost.

With the help of big data analysis, red collar can achieve mass customization through data modeling. It can accomplish "one person, one edition, one garment, one piece" in one minute, and achieve personalized customization in all details, and achieve large-scale industrial production on the production line.

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In the Internet factory, our reporter has had an experience.

After measuring 22 data of 19 parts of the body, the information is pmitted to the preparation department, and the cutting is done on the automatic cutting bed.

When the cut cloth reaches the assembly line, every employee has a computer identification terminal. The operator performs personalized work according to the data displayed by the computer terminal, including the customer's demand for suits, buttons, pockets, sleeves, buttons, embroidery and so on.

After 7 days, customers can receive their own customized products.

"At the sales end, using the large data accumulated by the Internet, it is more accurate to judge the trend of the future. At the end of the production, the Internet is used to improve the efficiency of the workshop, and the personalized customization of clothing is gradually realized."

In the clothing enterprises such as nine king of Mu and Emperor licensing, the combination of "Internet +" and intelligent manufacturing is applied to the pformation of traditional production processes and the design of new business models.