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Upgrading The Automation Of Garment Machinery Helps Enterprises To "Light Up The Battle Array"

2014/5/10 15:11:00 78

Casual WearGarment MachinerySewing Machine


hold cloth Fold up and put in the position, then automatically sew beautiful lines. The main body will be formed in a few minutes within a pair of underwear. In the underwear workshop of Xiaolan Town, the "green sewing machine automatic control system" which is upgraded by Zhongshan City North Qi Electric Co., Ltd. is exerting its power. "You see, there are not many workshops here, and few people are very clean. If they used to work in the old workshops, they should wear masks and work everywhere." Huang Jun bridge, general manager of North kazakhtin Electric Co., Ltd., demonstrated the operation on the side, and introduced to reporters about the benefits brought by the upgraded sewing machine to the garment enterprises.


"At present, about 10 thousand units have been transformed and are widely used in garment enterprises. Including Shaxi Casual Wear Enterprises and Xiaolan underwear enterprises, as well as Foshan, South China Sea, Shantou and other textile and garment enterprises, and plans to extend this technology to Kampuchea and other Southeast Asian countries in the future. Huang Junqiao said that industrial upgrading is imperative under the background of tight labor and high cost of workers, and equipment upgrading is the first step in upgrading industries. According to his analysis, many business owners now have the idea of purchasing new equipment and reducing labor, but many business owners are "mentally surplus but not enough". They have ideas but have no strength to buy new equipment. Huang Jun bridge said frankly that if automation technology is used to transform old equipment, enterprises will reduce the cost of purchasing equipment on the one hand, and on the other hand, it can reduce labor dependence and improve production efficiency, which is "the best of both worlds" for these enterprises.


"We like to do some partial doors, not necessarily to occupy much of the market space, but to bring real help to enterprises." Huang Junqiao set his research and development on the upgrading of old equipment that he himself considered "partial". It is understood that the company currently has instrumentation production and electronic processing base in the country, equipped with advanced production lines, automatic placement machine, American fluke multi-function calibrator, three base EMC electromagnetic compatibility instrument, high and low temperature test system, ICT detection system and other advanced equipment at home and abroad. At present, nearly 10000 kinds of measurement and control products have been developed and exported to Europe, the United States and the Middle East. Southeast Asia and dozens of other countries and regions.


Huang Junqiao said Overlock machine For example, upgrading has six advantages: speed up 20%-40%, annual provincial line up to more than 1000 yuan, electricity saving 70%, reduce work intensity 35%, achieve cleaner production, ensure the health of staff and clean workshops. The system uses a microcomputer processing system to control the direct drive motor. It can flexibly adjust the motor speed for each product. The maximum speed of the motor can reach 6000 rpm, and the high speed starting and braking time only takes 0.2 seconds. It has the functions of automatic tangent, automatic presser foot, automatic stop and automatic suction, and so on, which can greatly improve the production efficiency.


In the company's "clothing production comparison table", the reporter saw underwear as an example: in the unit time, the additional sewing machine can reach 1800, while the ordinary sewing machine only has 1300. One worker made 500 more in a day. Reporters saw that the reorganized machine also had an interesting "tail". In order to achieve cleaner production, retrofit components are equipped with pneumatic dust collecting appliances or electric dust collecting devices, so that dust or cloth chips formed during the operation can be inhaled in the "pouch" or "small barrel" through this equipment, so that the cloth dust can be inhaled into the human body.

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