Sewing Machinery Industry Technology Innovation Presents A New Bright Spot.

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< p > in recent years, a href= "http://sjfzxm.com/news/index_s.asp" > sewing machinery < /a > industry has made great progress in science and technology innovation, and has shown some new highlights.

The gap between some large and extensive products and international advanced level is shrinking rapidly.

However, there are still many problems, lack of technological innovation and management innovation capability, and some core technologies and key technologies of industry development have not been effectively breakthroughs. The contradiction between R & D strength and talent shortage is also becoming increasingly acute, which restricts the pformation and upgrading of the entire industry.

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< p > < strong > intelligent heating up < /strong > < /p >.

< p > in recent years, more and more enterprises have launched their own intelligent and automatic products.

With a href= "http://sjfzxm.com/news/index_s.asp" > clothing > /a > and so on, the downstream industries have become increasingly urgent to improve production efficiency and labor saving demand. The market demand for automation equipment continues to heat up, becoming the most important driving force for the technological innovation of sewing enterprises in the past two years.

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< p >, does this mean that automation and intelligent products will become the mainstream in 2014, and will soon enter the mature stage? < /p >

In this regard, experts in the industry generally hold the same view that the direction of automation and intelligence research is the trend of the times, but we still need to explore running in, and the industry is in a period of growth and development. P

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Lin Jianlong, deputy director of the China Sewing Machinery Association and deputy director of the science and Technology Commission, said that sewing machines, such as automation, mechatronics, direct drive flat packs, nail sets and other patterns, will enter the mature stage, and are rapidly entering the downstream industries such as clothing, bags and so on, which will completely replace mechanical sewing machines. P

But intelligent products such as automatic sewing unit, template machine, intelligent sewing machine, three-dimensional sewing industrial manipulator, independent driving pattern machine, etc., still need to further improve the reliability and stability of the equipment in the further market application, improve the recognition of the market and improve the quality and efficiency of the process in the continuous improvement and quality improvement.

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< p > Yu Shouqi, deputy general manager of Xi'an standard industrial Limited by Share Ltd, believes that < a href= "http://sjfzxm.com/news/index_s.asp" > intelligent < /a > is the future development trend of sewing equipment, but the whole industry has just started.

Although there are some intelligent sewing machines, intelligent automatic template machines and various automatic feeding devices, it is still necessary to continue to study the degree of intelligence and intelligentization to specific equipment or factories.

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Fang Haixiang, deputy general manager of Shang Shen Bei (Group), said that in the face of increasing efficiency and labor saving needs, as well as the low profit and fierce competition of ordinary aircraft, the domestic scale enterprises are actively adjusting the product mix and increasing the research and development efforts of automation products. P

But some new products such as automatic bag machine and automatic trousers climbing machine still have a long way to go.

He said the reliability and stability of products are the key.

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< p > Li Chuang, technical director of new Jack company and Wei Fuchang, technical director of Shanghai Toyama company, also focus on quality and stability.

Because most of the users who choose this kind of products are large scale clothing enterprises or enterprises with high efficiency, their quality, stability and efficiency require three considerations.

Users need time to adapt to the comparison and closely observe their value.

Therefore, the technology and function of automata and intelligent products in the market need to be perfected. There are still many problems to be improved when the prototype is put into use.

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< p > Li Chuang also believes that the production processes of downstream manufacturers show diversified trends, and there are many bottlenecks in large-scale applications in technology, thus restricting the popularization of automation and intelligent products in the near future.

Therefore, these problems deserve careful consideration and Countermeasures in the process of intelligence and automation.

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< p > < strong > technology cross-border integration < /strong > < /p >

< p > in recent years, the emergence and rapid development of new concepts such as Internet of things, cloud computing and big data impact the traditional manufacturing industry's inherent thinking, and bring new ideas to the technological innovation of sewing machinery industry.

Experts believe that in 2014, the technology convergence and "crossover" of the industry will become more and more obvious. Many enterprises or technologies outside the industry will be "grafted" to the sewing machinery industry, and the construction of automated garment production line based on the Internet of things technology is the main trend of sewing machinery technology innovation.

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< p > Yu Shouqi believes that the networking of sewing equipment will be one of the technological directions of research and development. IOT technology will soon be widely used in sewing equipment or clothing factories.

It not only improves the efficiency of the production process, but also improves the overall efficiency through the refinement and digitalization of management.

With the mature technology of mobile Internet, the network chemical plant will have great room for development.

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Wu Jianmin, director of Shanghai sewing machine research institute, believes that the template machine will become a trend. P

It is understood that at present, including ZOJE, Jack, MAQI and other more than 20 enterprises are vigorously developing the template machine, the product should be said to be the industry using numerical control technology for product innovation and upgrading of a model, a mature template machine usually includes sewing machine (usually pattern machine), automatic template and control and programming system three parts, machine operation is simple and convenient, can effectively improve production efficiency, reduce operation intensity, production efficiency is usually above 40%.

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< p > Luo Yiming, chief engineer of standard Hailing company, emphasizes that with the development of mechatronics products, the traditional sewing machine manufacturing enterprises, which are mainly machined, have been unable to complete the development and production of products independently. Therefore, it is an important task for enterprises to establish strategic alliances with electronic control development enterprises or to foster the two development capability of electric control systems by enterprises.

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< p > in addition, all kinds of control technology, sensing technology and measurement and control technology have been very mature at present. To develop high-quality automatic and intelligent equipment, it is very difficult to extract automatic and intelligent elements from the garment production process.

Therefore, the cooperation between sewing enterprises and enterprises will be further strengthened.

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< p > < strong > rational look at problem < /strong > < /p >.

Although P has made great achievements in scientific and technological innovation in sewing machinery industry, there are still some problems restricting development.

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< p > first, the lack of talent has become the biggest fetter of breaking the shackles of technological innovation in the industry.

In particular, the lack of technology leading high-end talents and compound skilled talents directly affects the pace of scientific and technological progress in the industry.

In training key R & D personnel, there is a lack of corresponding mechanism protection.

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< p > Second, the contradiction of intellectual property rights in the industry is becoming more and more prominent. The corresponding patent disputes have gradually spread from the backbone enterprises between China and Japan to domestic SMEs. At the present time, the development cost of enterprises is higher, the cycle is longer, and the innovation enthusiasm of enterprises has been attacked, which has become an important hidden trouble for restricting the development of science and technology in the industry.

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< p > Third, the lack of comprehensive testing and analysis ability of product quality directly affects the smooth progress of technological innovation, and some equipment is unable to meet the testing needs of existing products, so it is urgent to upgrade and upgrade.

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< p > Fourth, the investment in technological innovation of industrial enterprises is insufficient.

At present, the structural contradictions of the sewing machinery industry in China are prominent. On the one hand, the production capacity of the low and medium end products is excessive, on the other hand, the products that can meet the needs of the high-end market are relatively scarce. Some core technologies and key technologies need to be breakthroughs urgently, the homogenization of products is serious, and the price competition is fierce, resulting in the decline of the profits of enterprises, and it is difficult to support the investment in scientific and technological innovation and new product development.

At the same time, for the downstream demand, the enterprise's technological innovation response capability needs to be strengthened.

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< p > fifth, the industry lacks effective means and methods to promote cooperation in production, teaching and research, and jointly develop science and technology innovation. The enthusiasm of the parties concerned has not been played out.

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< p > experts suggest that enterprises should carry out original innovation when the follow up innovation is coming to an end.

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