Lu Tai Textile Liu Zibin Talks About The Grand Development Of Qingdao

"An epidemic has changed a lot of things. We must keep pace with the times and adapt to the changes in order to stand firm in the fierce market competition." Lu Tai Textile Co., Ltd. (hereinafter referred to as: Lutai textile) chairman Liu Zibin recently in an interview with reporters said.

As a global manufacturer of high-grade yarn dyed fabrics and a top international brand shirt manufacturer, Lutai textile always adheres to the concept of green, environmental protection and sustainable development, and creates healthy and environment-friendly textiles for the world. The group has a complete industrial chain from cotton breeding and planting to spinning, bleaching and dyeing, weaving, finishing, garment production and brand marketing. The group has 14 holding subsidiaries in 8 countries including China, the United States, Italy, Japan, India, Vietnam, Cambodia and Myanmar. It is an integrated and comprehensive industrial chain integrating R & D design, manufacturing and marketing services New and international textile and garment enterprises.

Professional equipment is the hero behind the progress of enterprises

At present, Lutai textile has 900000 spindles and 102000 thread spindles, with an annual production capacity of 2200 million meters of yarn dyed fabrics, 90 million meters of printed and dyed fabrics, and 30 million pieces of shirts. 70% of its products are sold to more than 60 countries and regions such as the United States, the European Union and Japan. It has established strategic cooperative relations with Burberry, Calvin Klein, Hugo Boss, Armani, Gucci, Olymp, UNIQLO and other international famous brands.

"Due to the impact of the new crown pneumonia epidemic, the group's performance in the first half of the year has been affected to some extent. However, we will continue to actively explore the domestic market and expand online sales business. Meanwhile, we will independently develop and manufacture anti epidemic products such as masks, protective clothing and isolation clothing to make up for the order gap. Next, we will rely on the new industrial park projects, vigorously develop the knitting Market and functional fabrics, focus on the research and development of new products and new technologies, and strive to minimize the impact of the epidemic on the market. " For the future development of the enterprise, Liu Zibin is full of confidence.

Another important reason for the rapid development of Lutai textile is that it has the advantage of differentiated proprietary equipment technology. The management of the group agreed that only the most advanced equipment in the world can produce higher quality products, which coincides with the grand development concept of Qingdao. Mutual recognition and progress hand in hand is also an important reason why Lutai textile and Qingdao Hongda have become partners for many years.

Liu Zibin told reporters that compared with most enterprises in the industry, Qingdao Hongda has realized the digestion, absorption and independent innovation of international advanced technology in terms of equipment hardware technology in recent years. It can customize the equipment according to the optimization of process parameters, so that the company has a differentiated competitive advantage in equipment technology. After nearly 30 years of independent research and development, Qingdao Honglian cleaning equipment has been highly mature and reliable. During this period of cooperation with Qingdao Hongda, we can clearly feel that the quality of their products is constantly improving, and the hardness and flatness of card clothing have been significantly improved Liu Zibin expressed satisfaction with the operation of Qingdao Hongda equipment.

Qingdao Grand process iteration is commendable

At present, a total of 476 sets of equipment from Qingdao Hongda Company are used by Lutai Textile Co., Ltd. "Qingdao Hongda is very praiseworthy in terms of bringing forth the new through the old." Liu Zibin told reporters that Lutai textile adheres to the "four in one" joint, inclusive and sharing innovation mode with strategic customers as the guide, enterprises as the main body, scientific research institutes and universities as the support, and key suppliers as the alliance. Qingdao Grand innovative structure and technology of equipment, Lutai high-quality yarn indicators and lower production costs have played a key role.

At present, Qingdao Hongda jwf1213 blowing carding unit is equipped in the front spinning of Vietnam rotor spinning workshop of Lutai textile, which has been running well since December 2019. Under normal production conditions, the production efficiency of carding machine is more than 95%. Among them, the NEP clearance rate of carding machine is maintained above 70%, and the output of carding machine is about 90kg per hour. This series of equipment can reduce labor force by 58% and save electricity by 9% ～ 14%; under the condition of the same sliver quality index, the grade of cotton blending is reduced by 0.5-1 grade, and the yield is increased by 3%; the noise is reduced by 8%, and the production data is excellent. The automation level of Qingdao Hongda blowing carding unit has also been greatly improved, and now it has developed to the level of informatization and intelligence. Compared with the traditional high-yield carding machine, the output of jwf1213 carding machine produced by Qingdao Hongda can be increased by about 30% under the same quality requirements. The production of Qingdao Hongda jwf1213 carding machine selected by Vietnam rotor spinning factory can reach 90kg / h, and all yarn quality indexes have reached the 5% level of Uster (2018 communique), which has reached the international leading level.

Compared with similar products at home and abroad, what are the unique features of Qingdao Grand equipment? After years of experience, Liu Zibin clearly analyzed the advantages of Qingdao Hongda equipment: Qingdao Hongda flower cleaning process adopts the process concept of fine picking cotton, gradual opening, early falling and less crushing, uniform mixing and less fiber damage, and the production line adopts the short process configuration of "one grasping, one opening, one cleaning", which takes into account the process effects of impurity removal, NEP growth and fiber damage. After wide width, the reciprocating cotton grabber can fine grasp and protect the fiber under the condition of constant output; it can increase the number of cotton bales to improve the instant mixing effect; the capacity of multi bin cotton blending is nearly 1 / 3, which is conducive to improving the mixing uniformity and ensuring the long-term stability of blowing carding unit. The results show that the opening degree of the parallel single axial flow cotton opener is improved, and the impurity removal efficiency is increased from 15% to 20% to 25% to 30%, which not only improves the yield, but also effectively ensures the product quality. The width of the new jwf1213 carding machine of Qingdao Hongda is increased to 1300mm. The stability of cast iron characteristics of key parts such as cylinder, doffer and round wallboard and the reasonable structure of rotary cover plate are fully utilized to prevent the influence of temperature change on the spacing of carding machine. The output per hour is increased by about 30%, while the technical quality index is also improved steadily.

Joint efforts to promote deeper cooperation

The great cooperation between Lutai textile and Qingdao has been going forward for many years. It has been a common concept of cooperation for both sides to unite and move forward hand in hand.

While using Qingdao Grand equipment, the technical personnel of both sides also made many targeted innovation and improvement for some parts and structures, and achieved win-win results. In view of the quality improvement requirements and a lot of personalized demands put forward by Lutai textile, the excellent R & D and innovation teams of both sides have been carrying out various cooperation and achieved good results. Today, the 300 count ultra-high count yarn fabric produced by Lutai textile has been highly praised by customers and won the second prize of the national science and Technology Progress Award; the 100 yarn dyed fabric for export has been awarded the qualification certificate of "export commodity inspection exemption"; the yarn, yarn dyed fabric and grey fabric fabric have been recognized as "China's famous brand" by AQSIQ for three consecutive years, and the company has also been recognized by the national development and Reform Commission and the Ministry of science and technology of the people's Republic of China The Department was rated as "national enterprise technology center".

The grand after-sales service of Qingdao also left a good impression on Liu Zibin. Liu Zibin said: "small batch, multi variety and fast delivery time are the normalization of the current market. As a manufacturer of production equipment, they should have close contact with the production enterprises. As a key supplier alliance of Lutai, Qingdao Hongda has strong technical ability, good spirit and professional spirit. We can quickly reflect all aspects of our needs and provide targeted solutions. We actively, quickly and actively upgrade and transform our equipment. The R & D team also participates in the process of solving specific problems, which greatly improves the quality of problem solving. "

After giving Qingdao Hongda equipment a high degree of recognition, Liu Zibin also gave sincere suggestions for the direction of Qingdao Hongda's improvement: "it is suggested that Qingdao Hongda can develop more options for personalized equipment requirements, and provide more choices for our spinning enterprises according to their actual situation. We will continue to increase innovation in terms of equipment maintenance free. "

Liu Zibin believes that cooperation with high-quality customers is also a way to improve their own level and level. Because the other party will ask themselves to improve and make better products. Cooperation with good customers will eventually achieve the goal of win-win cooperation. The good cooperation experience not only makes the cooperative relationship between the two sides more stable, the business volume is also growing, and the scope of cooperation is becoming wider and wider, but also paves the way for the deep cooperation between the two enterprises in the future.