Textile Spanformation And Upgrading Is The Urgent Need For Intelligent Spinning To Be Realized.

　　 China yarn Quality and new product development technology forum to explore industry upgrading path

In the past two years, the demand for downstream is weak, capacity stage and structural surplus, demographic dividend disappear, and international Spin China's cotton textile industry has begun spanformation and upgrading. To realize the development strategy of intelligent equipment, fine management and product differentiation, and enhance the core competitiveness of enterprises, has become a unified action taken by many well-known cotton textile enterprises in the process of spanformation and upgrading, and has also become a common understanding in the cotton textile industry. Recently, the "global Yuhua Cup" 2016 China yarn quality and new product development technology forum was held in Tai'an, Shandong. More than 600 representatives from the textile industry chain focused on the theme of "deepening intelligent and efficient spanformation to drive product technology innovation", and explored new ideas for upgrading the cotton textile enterprises.

Transformation and upgrading is an urgent need.

Gao Yong, vice president of China Textile Industry Federation, said spinning intelligence is the direction of China's textile industry development. Many enterprises have realized its importance, which laid the foundation for the emergence of the next mature intelligent spinning production system.

Shandong Huaxing Textile Group is the representative enterprise of the spanformation and upgrading of China's cotton textile industry. Hu Guangmin, chairman of the board, said at the forum that Internet technology has developed rapidly in the commercial and service sectors, but has not yet explored effective paths in the industrial field, and has not gone deep into the "bottom" of the manufacturing industry. The application of intelligent manufacturing technology in the textile industry is not to catch up with fashion, but the urgent need of reality. For Huaxing, intelligent spinning is not a slogan and a concept, but a mode that can help enterprises upgrade and upgrade their competitiveness.

At present, Huaxing Textile Group has built the first intelligent spinning production line in China. The intelligent spinning production line adopts 2 sets of the equipment, including 1 sets of rithl blowing carding equipment, 1 sets of Rizhao combing equipment, 8 sets of on-line monitoring and drawing frames, 13 sets of roving frames of Qingdao global coarse and fine intelligent roving frame system, 30 sets of India RIWEI spinning siro spinning machine and 30 sets of Sao automatic winding machine. The production line adopts the world's first unmanned woven bag packaging and conveying system, from winding machine to yarn collection, spanportation, variety identification, robot unloading, stacking, manipulator dismantling, weight screening, automatic bag, woven bag automatic packaging, automatic labeling, automatic stacking, automatic storage and automatic storage. The whole process is free from any artificial direct participation. It is a truly unmanned intelligent packaging conveying system.

Intellectualization refers to the comprehensive application of modern communication and information technology, computer network technology, textile industry technology and intelligent control technology. Hu Guangmin said that industrialization was promoted to automation, which is the so-called "integration of two technologies", which can not be called intellectualization. The core of intelligence should be "intelligence" and "energy". Intellectualization now achieves "intelligence", that is, the use of technology and many other means to collect a lot of data. However, data is only a means. Only using data repeatedly is intellectualization. Therefore, Huaxing Textile Group cooperated with Samsung Group SDS company and Zhengzhou Tianqi automation system company to develop the first intelligent spinning system in China. The system uses large data, cloud computing, Internet and other technologies to achieve visual monitoring of each process and operation point. Customers can understand the progress and quality of orders through the Internet in real time. At the same time, the system can spanfer real-time data to integration and analysis, reverse production management with data analysis, and realize management platform integrating production status remote monitoring, production report automatic generation, quality data real-time monitoring, order real-time tracking, seamless integration of ERP (Enterprise Resource Planning System), and so on, so as to realize the networking and integration of production process, and improve production efficiency and management refinement level.

Hu Guangmin said that the application of intelligent spinning system has changed the original management mode and management thinking of enterprises, integrating people, equipment and software systems into one and interworking. After applying the intelligent spinning system, the product quality is stable and consistent, and the production efficiency is increased by 36%.

Rapid development of equipment technology

The era of digitalization, networking and intellectualization of textile industry has arrived. At present, some textile enterprises in China have made some achievements in automation and intellectualization construction. Some spinning enterprises have realized blowing carding, coarse and fine connection and fine connection, greatly reducing labor through technological connection, reducing the cost of human resources and improving product profits. If we continue to develop further in this direction and adopt more intelligent technologies, we will be able to build a few people and no cotton spinning factories or workshops in the future.

Guo Jiayang, general manager of Limited by Share Ltd sales company of Qingdao global group, said that the combination of the thickness and intelligence of the Qingdao global group has fully innovated on the basis of fully absorbing the most advanced technology in the world. The advanced flexible control technology and information technology have been used to realize the intellectualization, continuity, energy saving and informatization of roving production and spanportation, so as to satisfy the customers' demand for improving product quality, saving manpower, saving energy and reducing consumption. The system has not only been recognized as a technology advanced international level, but has been sold to 1000 units since 2009. It has exceeded 5 million spindles for domestic and foreign customers, with a domestic market share of about 90%.

Guo Jiayang said, in view of the intelligentized demand for spinning equipment, the Qingdao global group has developed a barrel intelligence. logistics Packaging system. Qingdao global HTBW-01 tube yarn intelligent logistics packaging system is the world's first unmanned woven bag packaging and conveying system, and truly realizes intelligent and unmanned.

It is reported that the whole process of cylindrical yarn intelligent packaging and logistics system is directly involved in the whole process without equipment. Only equipment management and monitoring personnel are needed. The total labor saving is about 90%, which greatly reduces the intensity of manual labor. At the same time, the intelligent packaging logistics system has greatly reduced the cost of packaging. Taking woven bags as an example, it takes 1.2 yuan to buy a qualified standard woven bag, plus the cost of manual binding. The total cost of a woven bag is about 1.25 yuan, while the cost of automatic packaging is controlled at around 1 yuan, and the cost is reduced by about 20%. The application of intelligent packaging logistics system can also reduce the problems of artificial contact pollution and product quality caused by manual errors. The intelligent spinning production line of Huaxing Textile Group adopts the logistics system and realizes the unmanned production mode of logistics packaging.

Intelligent spinning is being realized.

As early as 2014, the China Cotton Textile Industry Association proposed to the majority of cotton textile enterprises to further speed up the exploration of industrial upgrading. Through the adoption of advanced scientific management and digitalization, automation and intelligent spinning equipment, the cotton textile enterprise night shift no value vehicle could be realized as soon as possible, hoping to promote the rapid spanformation and improvement of the overall competitiveness through the joint efforts of the whole industry.

In the cotton textile industry, indeed many enterprises have implemented this initiative. Last year, the "digital spinning workshop" of Jiangsu Dasheng, which was put into operation last year, is in the workshop control room. Through the "E system", the workers can realize the real-time monitoring and remote monitoring of the equipment operation, quality data, even temperature and humidity adjustment and automatic lighting in production. What's even more cool is that the system can also be installed on mobile phones and IPAD. Lu Tai textile's "cheese intelligent and digital automatic dyeing technology solution" has achieved the central control dyeing and intelligent distribution of yarn warp axis, thus greatly reducing the number of personnel and improving the efficiency by about 30%. Jiangsu Nantong Chong Tian spinning company's 78 thousand intelligent ring spinning projects, the introduction of the world's most advanced spinning equipment, the entire production line to achieve information, intelligence, automation, production per capita ring yarn production per year exceeded 80 tons, far ahead of the domestic counterparts. Ningxia Ruyi set up the "China Xinjiang digital intelligent textile demonstration base" in Xinjiang. It is also aimed at realizing the digitalization and intellectualization of spinning.

As Gao Yong has said, the future spinning factory will be intelligent and continuous, and the whole process of spinning can be digitally monitored and intelligentized, and the automatic spanshipment of process products and the night shift will be unattended. With the Huaxing Group, Jiangsu Dasheng, Ningxia Ruyi, Rutai textile and other related projects put into operation, such a vision is gradually becoming a reality.

Hu Guangmin said, at present, the whole spinning process has not completely realized the connection, and the blowing carding, coarse and thin connection and so on can only connect the process, which is modular and phased. He believes that only the integration of intelligent generic technology and textile professional technology to achieve integration and coordination of upstream and downstream is truly intelligent. Gao Yong also believes that, according to the requirements of industrial 4, the intelligent spinning production line has not yet reached full intelligence, and the task of intellectualization is still very arduous. The textile industry should pay more attention to it and actively explore it.