Integrated And Centralized Control Of Dyeing And Finishing Industry In Quanzhou, Fujian

In last week's Quanzhou Shishi and Jinjiang area business research symposium, government and enterprises reached a consensus: Quanzhou

Industry is a basic industry that has been cultivated for decades. Dyeing and finishing is one of the most important links in the entire textile and garment industry chain. The dyeing and finishing industry in Quanzhou, including Jinjiang and Shishi, needs to break through the development bottleneck of low-end positioning, low added value and high pollution, and carry out pformation and upgrading.

As Jinjiang and Shishi have released the competitiveness report of dyeing and finishing industry, the pformation and upgrading of Quanzhou's dyeing and finishing industry has entered a substantive stage.

A charge of the battle of the "tower base revolution" is ringing, pointing to the stubborn disease of "overcapacity of processing enterprises".

Industry status:

Jinjiang only has 21 dyeing and finishing enterprises.

In the past second quarters, the overall situation of the industry has made Wu Guangyu, the Secretary General of the trade association, rather upset.

In previous years, the 2-6 month of the year is the peak season for dyeing and finishing industry. However, this year's orders for dyeing and finishing enterprises in Shishi are not optimistic.

In the busy season, Wu Guangyu is worried about the rise of the industry price war.

"Machine weaving, for example, generally costs about 2 yuan per meter. Even so, enterprises are only small profits, but in the off-season, the price has dropped to over 0.85 yuan / meter.

The pressure of enterprises can be imagined.

A group of data revealed the worries of Wu Guang - Yu, and revealed that the price competition of Shishi dyeing and finishing industry was fierce.

Similarly, the dyeing and finishing industry in Jinjiang is also taking place.

"We all focus on processing orders, and the overall order this year is not very good.

Now we can take a single order, and if we insist on a price reduction, we will consider it appropriately.

There is no way out. There are too many competitors. If you don't do it naturally, someone will keep up with it. "

Mr. Qian, head of dyeing and finishing enterprise in Jinjiang, admitted that most of the orders of OEM dyeing and finishing enterprises are not enough.

The "too many competitors" of the processing enterprises have given the situation of the enterprises in Quanzhou dyeing and finishing industry.

Jinjiang economic and Trade Bureau's data show that Jinjiang has 127 dyeing and finishing enterprises and washing enterprises, of which only 21 are dyeing and finishing enterprises above designated size.

According to incomplete statistics from reporters, the number of enterprises that mainly rely on dyeing and finishing on behalf of processing is more than 70%.

Similarly, the Shishi dyeing and finishing industry association also said that more than 40 of the three centralized control zones in Shishi district were dyeing and finishing enterprises, with the exception of Xiang Hong, Xie Sheng Feng and other leading enterprises.

"A hollow Pyramid shape: almost all processing enterprises, there are a handful of high-tech enterprises, the middle layer vacancy."

Wu Guangyu gave a summary of the experts' research.

However, the "strong" strength of the grass-roots unit is not so popular.

In the industry, many practitioners can also clearly analyze, it is precisely because of overcapacity, high end order capacity is insufficient, only led to the price war and the outflow of local brand clothing orders.

"Over time, a difficult and highly profitable order, brand enterprises are aware of the inertia of the field to find cooperative enterprises.

Local dyeing and finishing enterprises can only pick up some low profit processing sheets. After such processing consciousness is rooted, enterprises will naturally not consider reinvesting and improving technology.

Under such a vicious circle, the whole dyeing and finishing industry in Quanzhou will not be able to improve.

These practitioners reluctantly said.

Self rescue startup:

Strength enterprises take the lead in reform

Shishi Hongli dyeing and weaving company's experience shows that Quanzhou's dyeing and finishing industry has strong helplessness.

After the twists and turns of warp knitting and dyeing and weaving, Hongli finally won the orders of a well-known local warp knitting enterprise J and established a long-term cooperative relationship.

"Over the past few years, J's orders have been placed in Guangdong. When they first started to contact, they did not know that the local enterprises already had the technical strength of receiving orders.

In the process of contacting with Manulife, it was also investigated and proofed several times.

Finally, J also sighs that it has always thought that the local are doing more conventional warp knitting and dyeing, but unexpectedly, there are already strong enterprises that can cooperate.

People familiar with the matter said.

According to the person familiar with the matter, Manulife's success is not overnight. In the more than a year after its introduction of Taiwan's technological pformation, it is necessary to discard the stable processing orders which do not meet the development requirements and strive for new brand orders.

"This effort to escape from the grass-roots level of self-help is worth learning."

Fortunately, more and more strength dyeing and finishing enterprises are beginning to implement self-help industries.

Leading enterprises such as Feng Zhu textile and long Xinglong have introduced international advanced technology and equipment such as short process, no water or less water dyeing and finishing. In the past two years, the "cotton efficient energy-saving low-temperature dyeing and post-processing" and "non fluorine waterproof breathable knitted fabric" and other items have been appraised as the international advanced level; the 5 items of "high-grade cotton and polyester double warp fabric" developed by Nanxing weaving and the development of "high-grade cotton imitation chemical fiber fabric cloth" developed by the South have been appraised as the leading level in China.

These enterprises set off technological innovation and take the lead in the development of the industry.

On the other hand, chemical fiber enterprises are involved in dyeing and finishing, and also become the help of local dyeing and finishing industry.

Xiang Xing (China) Group Co., Ltd., which mainly produces chemical fiber fabrics, launched a plan to enter the dyeing and finishing industry this year.

This cost over 300 million yuan project, imported equipment and Taiwan technical personnel, the target positioning high end, but not at first to dye the ring Festival profit.

"Printing and dyeing is the key link of the stable quality of cloth products. We plan to change the mode of order processing, do the self dyeing and finishing for our products, directly control the whole production process of the products, so as to ensure the quality and value added of the high-end products."

Xiang Xing Chairman Huang Zaixing thinks.

Xiang Xing is just a microcosm.

It is reported that in the past one or two years, several new dyeing and finishing enterprises have been added in Jinjiang. Most of them are upstream textile and textile enterprises to purchase and pform old dyeing and finishing plants.

These new dyeing and finishing enterprises are positioned in the middle and high-end, and the processing orders are recovered, and the processing and dyeing enterprises are pushed to the junctions of pformation and upgrading.

"Visible.

The strong foundation of the tower is not without solution, but mainly depends on whether the enterprise has any sense of development and determination.

At this critical juncture, the association has also adopted measures to boost enterprises.

Wu Guangyu said that the main tasks of Shishi dyeing and finishing industry association this year include guiding enterprises to upgrade their technology and layout "marketing".

Government help:

Acceleration in centralized control area

In the process of self-help, only by virtue of the strength of dyeing and finishing enterprises, many difficulties appeared: environmental protection, high sewage charges and high investment in clean production.

In the development of industry, the government timely intervened in guiding and planning, and plans to accelerate the integration and upgrading of dyeing and finishing area.

It is reported that from April this year, the government of Jinjiang and Shishi carried out on-the-spot investigation on the status quo of dyeing and finishing industry, invited experts to conduct research, and held a forum to discuss the development of dyeing and finishing industry.

Months and months, Jinjiang and Shishi have released the competitiveness report of dyeing and finishing industry.

The two reports invariably put forward a direction of development: intensify the construction, integration and upgrading of centralized control areas.

Jinjiang said that it will speed up the construction of centralized control Park in dyeing and finishing industry, expand the scale and capacity of pollutant treatment that is compatible with the dyeing and finishing industry in the region, strive to complete the centralized layout of printing and dyeing enterprises within 3-5 years, and achieve a new leap in industrial pformation.

"Centralized water supply, power supply, heating and sewage treatment of dyeing and finishing enterprises through centralized control areas will promote dyeing and finishing enterprises to take intensive and sustainable development.

At the same time, we should speed up the construction of public technology service platform, intensify the introduction of talents, raise the level of dyeing and finishing technology and equipment, build a green dyeing and finishing production base, and apply advanced demonstration areas for dyeing and finishing technology.

R & D center.

In last week's Jinjiang and Shishi enterprise symposium, on the development of dyeing and finishing industry, Shishi government also said that in order to expand the space, the existing land of 3 dyeing and Finishing areas and surrounding villages of Xiang Zhi, Hongshan and Jin Shang will be integrated to provide land protection for the construction of the national cleaner production demonstration park.

"The government's guidance will become an important boost for the pformation and upgrading of Quanzhou's dyeing and finishing industry.

Combined with the actual situation of local dyeing and finishing enterprises, we suggest that the government should pay attention to two aspects in the centralized control management: first, intensify the integration efforts.

Many generations of processing enterprises are small profits or even losses. They simply can not carry out technological pformation and upgrading. They can guide large enterprises to annex and acquire these small enterprises and integrate resources, which can eliminate backward production capacity and meet the needs of large enterprises.

The two is to classify sewage charges according to COD emissions. The higher the charges, the higher the charges.

This can urge enterprises to find ways to reuse the recycled water, thus promoting the landing of energy saving and emission reduction cleaner production.

Insiders suggest so.

Outside the box

Interpretation of centralized control mode of dyeing and finishing in Shaoxing

When discussing the pformation and upgrading of the industry, many dyeing and finishing enterprises appeal to Quanzhou to actively learn from the "Shaoxing model".

Jinjiang invited the expert group of Fujian textile industry association to carry out field research on dyeing and finishing in Shaoxing. Based on this, the newspaper tried to analyze Shaoxing mode.

The Shaoxing county government has increased the construction of the coastal industrial zone, and put forward the efforts of 3-5 years to make the whole county printing and dyeing enterprises reduce from more than 200 (above) to about 100. More than 80% of the printing and dyeing enterprises are encouraged to move to the coastal industrial area, and a batch of printing and dyeing enterprises with more than 1 billion yuan sales revenue are cultivated.

The three phase of the green printing and dyeing industry cluster is located in the Binhai Industrial Area. The green printing and dyeing industry gathering area takes the industrial mode of large-scale, intensive and environmentally sustainable development, concentrating water supply, heating, power supply and centralized sewage treatment.

The industrial and fire water supply in the new area is supplied by the water supply plant of the industrial park.

Central heating is adopted for heating, and small boilers and small chimneys are not installed in the enterprises.

Industrial waste water (which only accepts enterprise concentrated sewage and reclaimed water reuse facilities for dilute waste water) is centrally pretreated by the enterprise itself, and then discharged into the Shaoxing sewage treatment plant by industrial sewage main pipe.

We will strive to build Shaoxing into an advanced demonstration base for dyeing and finishing technology and an important international green printing and dyeing production base.

At the same time, Shaoxing County issued the "Implementation Opinions on promoting the printing and dyeing industry upgrading and upgrading project", clarified the objectives and requirements of the printing and dyeing industry upgrading and upgrading project, and planned to set up 4 billion yuan special incentive funds in 3-5 years to collect and reform the printing and dyeing enterprises in Binhai.

In order to provide centralized treatment facilities for dyeing and printing enterprises in the green dyeing and printing industry gathering area, Shaoxing county is constructing Jiangbin water treatment Co., Ltd., covering 600 acres and investing 2 billion yuan to build four blocks of centralized sewage pretreatment works, Qian Tang River sewage treatment works, sludge treatment works and advanced treatment projects.

The project is expected to treat 200 thousand tons of printing and dyeing wastewater daily, and the project is in the first stage of construction.

Centralized treatment of waste water on the one hand, strict control of printing and dyeing enterprises discharge sewage, but also for enterprises to reduce investment and occupation of sewage treatment.